Sea-Doo Supercharger Maintenance – Rebuild, Costs and Tips

There are plenty of confusing aspects around Sea-Doo’s supercharger maintenance, rebuild intervals and the cost that comes with it.

You have what Sea-Doo says, and then you have the “playing it safe” option.

I created this post to go over your options and answer some questions people have about Sea-Doo’s superchargers.

Important: If you’re confused about your Sea-Doo’s supercharger maintenance please contact your local dealer for more details. Everyone has their own opinions on the topic, but it’s your local dealer that can give you better-tuned advice as they know your Sea-Doo exact history.

1. Supercharger Maintenance – What Sea-Doo Says

This only applies to supercharged Sea-Doos. So if you have a Spark, GTI, or any Sea-Doo with 170HP or less, this doesn’t apply to you.

  • 2003 to 2011 – If the supercharger has never been rebuilt or rebuilt before 2009, get it done now. If you had the supercharger rebuilt between 2009 to 2011, then get it rebuilt before 100 hours. If rebuilt after 2012, rebuild it every 200 hours.
  • 2012 to 2017 1503 4-TEC engines – Rebuild at 200 hours, irrespective of the number of years.
  • 2016 and up ACE engines – Inspect supercharger every 200 hours, irrespective of the number of years.

1503 4-TEC engines– Any Sea-Doo engine that is 185HP, 215HP, 255HP, or 260HP.

ACE Engines – Any Sea-Doo engine that is 230HP, 300HP, or made in 2018 and newer.

How To Know Your Sea-Doo’s HP? – Sea-Doo puts the HP (Horsepower) rating in the model’s name. So if you have a GTR 215, it’s a 215HP engine, A GTX Limited 230 would be a 230HP, and an RXP-X 300 would be 300HP.

Note: Sea-Doo came out with 200-hour rebuild kits in 2012. So if you had your Sea-Doo supercharger rebuilt after 2012, you’d have the 200-hour kit.

2. Supercharger Maintenance – “Playing It Safe”

Any 1503 4-TEC enginesRebuild every 100 hours.

ACE EnginesInspect every 200 hours.

Some say on the 1503 4-TEC engines to do it every 100 hours or 2 years, whichever comes first, but I focus on the 100 hours more.

The reason is that the average person puts 30 hours a year on their jet ski, so after 3 years, you’ll be around 100 hours anyway. If you ride hard and often, hitting 100 hours in 2 years or sooner is entirely possible. So either way you slice it, they’re basically saying the same thing.

Buying A Used Supercharged Sea-Doo?

If you’re buying a used supercharged Sea-Doo and the previous owner has no clue when they last did the supercharger rebuild on a 1503 4-TEC engine, then get it rebuilt anyway.

If the previous owner has proof of getting the supercharger rebuilt, but it’s over 2 years, I would go ahead and get it rebuilt again. You have no clue how they rode the machine, and this is a very powerful haggling tool and a nice piece of mind.

If you’re buying a 2018 and newer Sea-Doo, then it has the maintenance-free supercharger, and you have the dealership inspect it every 200 hours.

Signs Your Supercharger Is Going Bad

If you notice your RPMs start to decrease 100’s of RPMs over a short period of time, then something is wrong with your supercharger.

To give you numbers for reference, you should be around 8k engine RPMs, but when you start to go below 7,600 RPMs, the supercharger is not working properly or has a boost leak. If it’s under 7k RPMs, then the supercharger has stopped working and needs to be repaired right away.

Keep in mind, hotter temperatures, elevation, and humidity can affect RPMs. Also, if your Sea-Doo is under 10 hours it’s still in “break-in” mode and RPMs will be limited.

Tip: It’s best you run premium gasoline in supercharged jet skis. A loss of power could come from bad or low octane gas. Also, bad spark plugs can be an issue, I recommend changing spark plugs at least once a year.

What Causes Superchargers To Fail?

A supercharger is a normal wear and tear item and needs to be rebuilt or replaced at specific intervals.

Things that can make a supercharger fail quicker:

  1. Not doing regular oil changes (once a year or every 50 hours, whichever comes first).
  2. Jumping waves and not letting go of the throttle.
  3. Going full throttle all the time and never letting off.

The biggest problem for Sea-Doo’s superchargers was the washers failing. Sea-Doo has really improved these washers in 2012, but this shifted the issue to the bearing failing instead. While Sea-Doo improved the washers, the bearings never saw much change, and is why so many people stick to rebuilding every 100 hours for 1503 4-TEC engines.

When Was The Supercharger Problem The Worst?

The supercharger issue was the worst before 2009 and started getting a lot better after 2012.

In 2012 Sea-Doo came out with better washers and started saying to get the supercharger rebuilt every 200 hours. All superchargers after 2012 would get the updated 200-hour kit when being rebuilt.

The people who were the most affected were the type to jump waves and not let go of the throttle. This is one of the reasons why manufacturers say not to jump waves with your jet skis. When the pump is out of the water, there is no more load, and holding the throttle in will spin the supercharger too fast.

What Does Maintenance-Free Supercharger Mean?

What Sea-Doo means by maintenance-free is that when the supercharger goes bad, you buy a new one.

It’s maintenance-free because there is nothing to replace, at least you shouldn’t. At the 200 hour mark, the dealership will inspect it, and if the supercharger is bad or going out, you pay for a new one.

The new superchargers in the ACE engine are balanced and fine-tune by the factory. These new superchargers are vastly better than the old ones that is for sure.

How Much Is A Supercharger Rebuild?

A Sea-Doo supercharger rebuild can cost anywhere from $500 to $1,500, depending on your local dealer’s labor costs.

If you replace a supercharger it can cost anywhere from $1,500 to $2,500, depending on your local dealer.

It’s best to shop around as every dealership is different. Also, don’t forget to check out local jet ski repair shops.

If you’re mechanically inclined, you can find many places that allow you to ship your supercharger to them, and they will rebuild it.

I don’t suggest rebuilding the supercharger yourself as you’ll need special tools and doing it wrong can do a lot of damage.

1 thought on “Sea-Doo Supercharger Maintenance – Rebuild, Costs and Tips”

  1. Good information. I just had my 2004 SeaDoo 4-tec supercharge tuned up and tested. It’s not been used since 2010. It’s always been in fresh water. We now live in SC in the lowcountry and we want to explore the channels with it. I will have the supercharger checked before doing that. For now, we are testing it at Lake Cumberland (Kentucky) where we used it 2004 to 2010. It has 148 houirs so I feel it still has plenty of life.

    Ohio Navy Jim


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